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Learn! Europe and the United States foundry process control!
2017-10-16    From:
The most important features of foundry management in developed countries are: meticulous management of process management, strict control of the scope of the implementation of the process of innovation; focus on development and creativity, continuous development of higher intangible value of high-tech castings.

1. Process management specifications meticulous, the scope of strict quantification
(1) process management control
In order to achieve this goal, you need a set of technology and a set of equipment. All the equipment is for the process of service, the production of any process required to control the raw materials have strict inspection and control. The parameters in the process are also strictly controlled
For dyed cast iron raw iron chemical composition, foundry in developed countries General control range (mass fraction, the same below): ± 0.05% C, ± 0.1% Si.
In addition to the implementation of each process are the original document records

(2) equipment selection and supporting
In order to achieve the goal of control must have the appropriate equipment, equipment. Using electric furnace smelting or double smelting, and use carbon measuring instrument to detect carbon content, spectrometer detection of the remaining 10 kinds of ingredients. If there is no furnace melting and spectrometer rapid analysis, foreign customers generally do not buy your product.
In short, all the equipment required to ensure that the process must be purchased.

(3) Quality Control
Due to the complexity of the production process, no matter how good management, and then the strict implementation, it is inevitable waste. Good quality system is that everyone is the quality of staff, never let a waste from their men under the net, never let a waste factory, but will not appear shoddy phenomenon.
The optimization of the process and its strict implementation is actually the developed countries, the entire industrial system can continue to produce high-quality products, the root cause, or know-how.

(4) Focus on development and creativity, the development of high-tech castings with higher intangible value
Developed countries found that in recent years efforts to improve customer service, active participation and development, design and production of high-tech castings, and contain higher value-added high-profit castings. In recent years, due to the continuous improvement of the performance of cast metal materials and the improvement of casting methods and the emergence of new casting methods for new castings and castings design to provide a new development world. Some metal castings even replace plastic shell parts. Casting design potential is huge, casting design, innovation and improvement is endless.

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